PCD diamond end mill

PCD Single Flute Diamond End Mill Precision Tool

Range reference: KVX-052

workpiece material: Nonferrous materials; Nonmetallic materials; Composite materials
application type: Semi-Finishing; medium
flute type: ball nose; corner radius; square

non-ferrous metal materials,non-metal materials,and composite materials For finishing&semi-finishing(±4 μm).

Technical data

1.Double core diameter design ideal.:strong strength for plunge and pocket milling ideal using on stainless steel

a.The small core diameter of the front end can ensure the chip removal smooth ,take away the heat of cutting production, and prevent the production of built-up edge

b.The big core diameter at the back end ehance the rigidity of cutting tools and improve the surface quality of products

2.a≠b Unequal design：prevents vibration and reduces cutting force at slotting. This has led to the high speed and high feed machining

3.Variable helix to prevent vibration

Special variable pitch profile reduces cutting force and stress on machine spindle

Additional technical data

1) The first piece, the tail piece and the sampling inspection in the production process with Helicheck PlusWalter equipment to full inspection the Circumferential Rake, circumferential edge back Angle, end tooth front Angle, end tooth back Angle, R Angle value and profile, the profile of the forming knife
(2) after production , full inspection by two dimensions measuring instrument or Microscopic,flute number,outer diameter,flute length ,core diameter,helical angle,width of relief angle,End Tooth Eccentricity and end tooth throught a center,Disc angle of end tooth,Outside run-out and Whether there are notches, jagged
(3) before coating Spot check by two dimensions measuring instrument
(4)After coating full inspection by two dimensions measuring instrument

Technical notes

The tool is used for the processing of frames and shells such as computer hard disk ,mobile phones,and the processing of some non-ferrous material such as aluminum,magnesium,chin,silicon,etc. as well as the processing of some non-metallic materials ,such as fibermaterials ,insulating materials,plastics,composite materials,etc.
a.Suitable for non-ferrous metal materials,non-metal materials,and composite materials.
b.Can get a faster cut cutting speed and longer tool life, get high surface quality and accuracy.
a.Circumferential edge band and passivation, improve the tool life and stability of the cutting process.
b.PCD corner radius end mill cutter is a arc-shaped design, can efficiently process narrow areas or curved surfaces.
c.PCD ball nose end mill cutter is a reasonable new type of structural tool for machining complex curved surfaces on CNC machine tools. It's one of the important tools used in complex 3D surface finishing,it's for complest spatial surface.
1.Ultrafine crystal grains, mirror processing effect, long service life.
2.Surface finish less than 0.4u, mirror effect and very shinning.
3.Wear-resistant and very long work life, much more than carbide materials.
4.Four times of cutting tool detection to ensure the quality
3.excellent R&D teams and professional technology support teams

Technical illustrations and dimension data